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January 8, 2021 By cs

NIST selects 4 awardees for metals-based 3D printing research

The U.S. Department of Commerce’s National Institute of Standards and Technology has awarded nearly $4 million in grants to help accelerate the adoption of new measurement methods and standards to advance U.S. competitiveness in metals-based additive manufacturing (AM). 

Georgia Tech Research Corp., the University of Texas at El Paso, Purdue University and Northeastern University will each receive either nearly or exactly $1 million in grants under the Metals-Based Additive Manufacturing Grants Program.

Additive manufacturing typically creates parts and components by building them layer by layer, based on a 3D computer model that is virtually sliced into many thin layers. Metals-based additive processes form parts by melting or sintering material in powder form. The process offers advantages such as reduced material waste, lower energy intensity, reduced time to market and just-in-time production.

Through its own research and with these grants, NIST is addressing barriers to adoption of additive manufacturing, including surface finish and quality issues, dimensional accuracy, fabrication speed, material properties and computational requirements.

The following organizations will receive NIST Metals-Based Additive Manufacturing Grants Program funding to be spent over two years:

Georgia Tech Research Corporation ($1 million)
This project will analyze detailed data gathered during a powder bed fusion process to both control the manufacturing and predict the final properties of the manufactured parts. The goal is to establish a comprehensive basis to qualify, verify and validate parts produced by this technique. The initial focus will be on an alloy of titanium that could see extensive applications in the health care and aerospace sectors.

University of Texas at El Paso ($1 million)
This project will define a test artifact that will standardize the collection of data on the process inputs and performance of parts made via laser powder bed fusion, an important method of metals-based AM. Academic, government and industrial partners will replicate the artifact and collect data on the key inputs to the process and the resulting properties of the artifact for a data repository. The work will lead to a greater understanding of the AM process and will allow for greater confidence in final parts.

Purdue University ($999,929)
Qualification of parts made by AM now requires an extensive set of tests. This project aims to reduce that burden by developing a standardized approach to predict key performance properties through measurements of material microstructures and the use of mathematical models. The work promises to create a streamlined method for industry to understand part performance with less testing than is currently required.

Northeastern University ($999,464)
This project aims to improve sensing approaches and create a suite of sensor technologies that will help optimize cold spray additive manufacturing. Cold spray AM processes have the potential to create parts that are more durable and stronger than those made with other AM processes. New sensors will help characterize the properties of the powder feedstock and the key parameters of the process, such as temperatures and part dimensions, and allow for better control of this promising technique.

In addition to these awards, NIST anticipates funding additional projects as part of a second phase of awards in the first half of 2021.

NIST, a nonregulatory agency of the U.S. Department of Commerce, promotes U.S. innovation and industrial competitiveness by advancing measurement science, standards and technology in ways that enhance economic security and improve our quality of life.

Source: https://www.nist.gov/news-events/news/2020/12/nist-awards-nearly-4-million-support-metals-based-additive-manufacturing

Filed Under: Georgia Tech News Tagged With: 3D printing, additive manufacturing, Georgia Tech, NIST

February 19, 2019 By AMK

$25 million award will support nuclear nonproliferation R&D, education

A consortium of 12 universities and 10 national laboratories led by the Georgia Institute of Technology has been awarded $25 million from the U.S. Department of Energy’s National Nuclear Security Administration (NNSA) to develop new technologies and educational programs to support the agency’s nuclear science, security and nonproliferation goals.

The award will provide $5 million per year across a five-year period to link basic research at universities with the capabilities of national laboratories through the Consortium for Enabling Technologies and Innovation (ETI). The effort will focus on three core disciplines: computer and engineering science research through machine learning and high performance computing, advanced manufacturing and nuclear detection technologies.

“We will be developing new enabling technologies to address not only the current challenges, but also those we might anticipate in the future,” said Anna Erickson, the consortium’s principal investigator and an associate professor in Georgia Tech’s Woodruff School of Mechanical Engineering. “Beyond these technologies, we will create the next cohort of students and researchers able to join the national laboratories to implement cutting-edge technologies to help the NNSA achieve its goals.”

Among the potential research topics are understanding how advanced manufacturing might produce nuclear reactor components and fuel assemblies, machine learning to predict and uncover new phenomena affecting proliferation, and novel instrumentation to leverage cutting-edge capabilities in microelectronics, solid state technologies and other areas to detect radioactive materials.

“Machine learning and additive manufacturing are being actively used and pursued by leading private organizations, but they are not well utilized in our field today,” she explained. “We need to get away from conventional thinking and cultivate new technologies that take advantage of developments outside traditional nuclear engineering.”

The NNSA and the national laboratories are responsible for the nation’s nuclear stockpile, and also for preventing the spread of nuclear weapons and materials worldwide. That challenge is growing as new technologies – including additive manufacturing, also known as 3D printing – makes possible manufacturing that in the past could only be done in a limited number of facilities.

“We need to look at securing the technologies of the future,” Erickson said.

The technologies of the future will require people to use them. The ETI Consortium will be developing new coursework and pathways to national laboratory internships designed to attract the best students and give them a broad education that goes beyond traditional nuclear engineering. The courses will be taught by the participating universities, and potentially also through online platforms.

“We want to educate students who have a good understanding of new technologies in general,” Erickson said. “We will encourage them to challenge the world and see the world differently. Over the next five years, our goals are to create something that will have a lasting effect on this industry.”

The consortium’s education goal is to transfer more than 40 graduate students and 20 undergraduate students to the national laboratories over the next five years. As part of that strategy, it will provide approximately 70 internships, and establish eight faculty-student laboratory visit fellowships.

Consistent with the vision of broadening the technology base, only a quarter of the faculty involved in the ETI Consortium will be traditional nuclear engineers. “People will come from all kinds of disciplines, from materials science to chemistry, advanced manufacturing and computer science. We are taking people with very diverse backgrounds and asking them to work together to create a new vision.”

In addition to Georgia Tech, the consortium will include the University of Wisconsin and The Ohio State University as leads of thrust areas, as well as the Massachusetts Institute of Technology, University of Michigan, University of Hawaii, Colorado School of Mines, Texas A&M University, University of North Carolina at Chapel Hill, Washington State University, Duke University and University of Texas at Austin.

The national laboratory partners will include Brookhaven National Laboratory, Los Alamos National Laboratory, Lawrence Livermore National Laboratory, Lawrence Berkeley National Laboratory, Idaho National Laboratory, Oak Ridge National Laboratory, Princeton Plasma Physics Laboratory, Sandia National Laboratory, Argonne National Laboratory and Pacific Northwest National Laboratory.

“These grants will foster development of concepts and technologies that keep the United States at the forefront of nuclear monitoring and verification capabilities and allow us to nurture tomorrow’s nonproliferation experts,” said Brent K. Park, NNSA’s Deputy Administrator for Defense Nuclear Nonproliferation.

At Georgia Tech, the effort will also include Steven Biegalski, professor in the Woodruff School of Mechanical Engineering and chair of the Nuclear and Radiological Engineering and Medical Physics Program; Tim Lieuwen, executive director of the Strategic Energy Institute and a professor in the School of Aerospace Engineering; Amit Jariwala, senior academic professional in the School of Mechanical Engineering; Bernard Kippelen, the Joseph M. Pettit Professor and director of the Center for Organic Photonics and Electronics, and Chris Summers, professor emeritus and director of the Phosphor Technology Center of Excellence.

Success with the five-year ETI Consortium could help change the way students see the field of nuclear engineering and how the U.S. population views nuclear power and other components of the industry.

“We want people to think about nuclear engineering in a different light,” said Erickson. “Nuclear engineering has been very specific to a narrow discipline, but we are trying to show the community that we are much more. We want to create the next-generation thinker, and there is nothing traditional about this effort.”

The NNSA also announced the Consortium for Monitoring, Technology & Verification, a partnership of 14 universities led by the University of Michigan that is also funded for $25 million over five years. That organization seeks to improve U.S. capabilities to monitor the nuclear fuel cycle. “Its nonproliferation focus will be nuclear and particle physics, signals and source terms, and the physics of monitoring nuclear materials,” the NNSA announcement said.

Source: https://www.news.gatech.edu/2019/02/06/25-million-award-will-support-nuclear-nonproliferation-rd-education

Filed Under: Georgia Tech News Tagged With: additive manufacturing, advanced manufacturing, Energy Dept., Georgia Tech, GTRI, machine learning, NNSA

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